What is the process of custom silicone products?
What is the process of custom silicone products? In recent years, more and more consumers are attracted by the stable performance of silicone products, safe and non-toxic, etc., which makes silicone products appear in life with great frequency. The silicone products market is big and it is not easy to meet this opportunity, many people who want to seize this opportunity will choose to find silicone products manufacturers to custom silicone products. Nowadays, there is a wide variety of silicone products, and their full name can also be silicone mold products. That is to say, before the formal production of silicone products, there must be silicone molds first, and after the molds are determined to be foolproof, it is the mass production of silicone products. So, what is the customization process for silicone products? Today OYIGIFTS will bring you a comprehensive understanding of the following.
First, a brief introduction to silicone products
Silicone is a semi-permeable white colloid, when it is still raw, is a solid or liquid form of existence, solid called solid silicone, the production process is also called the solid process, and the output of the finished product is also very different, and solid products in life are the existence of universal votes, such as silicone kitchenware, silicone bibs, silicone cup cover, silicone cake mold, silicone electronic accessories and a variety of silicone We are mainly a solid-state manufacturer. The other is a kind of liquid silica gel, usually producing some soft products, for example, milk bottle, the pacifier is made of liquid silica gel through the liquid process, there are some requirements of the soft products are also produced through the liquid silica gel.
Solid silicone products are mainly made by adding a certain dose of vulcanizing agent or color glue to the solid raw rubber through the rubber refining machine and stirring it evenly. Under the huge power, the harder solid raw rubber soon becomes very soft, and then it is necessary to protect a whole roll of raw rubber with plastic film, and we all know that silicone is an adsorbent material that can easily absorb the charged dust in the air. So it is usually in the process of refining the rubber, which is required to dustproof.
The process of making molds is as follows
(1) The customer provides specific design drawings.
(2) The mold company determines to place an order to make the mold.
(3) Mold room personnel start programming.
(4) mold room personnel according to the program make the mold until the mold production is completed. After mold production is completed, it is time for the customer to sample the product.
Silicone product proofing involves a lot of detailed things, which are combined and called engineering information. Product proofing often determines many detailed things such as the raw material of the product, the color of the product, the process of the product, the pattern of the product, and so on. After these things are chosen correctly, it is possible to initially produce the first batch of silicone products to the customer’s satisfaction.
After the samples of silicone products are completed, the factory personnel will compare the customer’s requirements for the first time and confirm that they meet the customer’s requirements before the first samples are taken or sent to the customer. After receiving the samples, the customer will make an evaluation of the samples and if this product meets the customer’s requirements, the customer will have the factory start making the goods in bulk according to the samples according their situation. If the first samples do not meet the customer’s needs, then the customer will give feedback to the factory first and ask the factory to improve the relevant aspects. The factory will re-proof the samples according to the customer’s comments until they are made to the customer’s satisfaction, after which mass production can take place.
What is the process of custom silicone products? Silicone products are constantly appearing in various fields of lifestyle products, and there are more and more different types of silicone products emerging, reflecting the trend of green consumerism growing in people’s minds in this day and age. In general, the structure of the molds of different silicone products is different, and the difficulty of making them will also be different. As a result, the production time is also very different, which also determines the final delivery time of silicone products to the customer. However, one thing is very important, both customers and factories should always follow up on every process of silicone product production.
What do you need to pay attention to when custom silicone products?
What do you need to pay attention to when custom silicone products? With the rapid development of the times, people’s ideas also need to keep pace with the development of the times. Now silicone products are recognized by more and more people. In recent years, the market for silicone products has gradually opened. Many investors see the business opportunities of silicone products and have been looking for custom silicone product manufacturers to cooperate with. So, what are the common problems when customizing silicone products? How to judge the quality of silicone products? Today, OYIGIFTS, a custom silicone products manufacturer, will provide you with a comprehensive analysis.
What are the common problems when custom silicone products?
1、Silicone products density
The main raw material of silicone products is silica gel; silica gel itself is a colorless and odorless non-crystalline state at room temperature. The density of silicone products and silica gel is slightly larger, according to the density of 1.2 g/cm per unit area of silica gel to calculate, adding vulcanizing agent and masterbatch in the mixing rubber, of course, the density of silica gel has also changed, the general has not changed a lot, but still received a certain impact, the current welcome within the density of silicone products is mostly calculated in accordance with 1.3 g/cm.
2, silicone products with burrs on the edge, how to do?
“There are burrs on the edge of silicone products, how to do?”. Product quality is the soul of enterprise survival, without good product quality, there is no way to talk about customer return orders. When we make each product, we should try to ask ourselves: “This product is sold to us, you will use it?” This is a philosophy as a manufacturer should have, but also in the spirit of social responsibility, the quality of the product determines whether it can quickly occupy the market an important factor. It is also a necessary condition for an enterprise to survive. As a silicone products factory, the products produced should not have phi peaks, burrs, lack of material, and other details.
3, A silicone product to have 2 colors on it?
Want to do two-color silicone products, but as for what products, we can account for the time not to discuss, just for the two-color issue to start remarks. For such silicone products, as early as a few years money can be produced, only very few manufacturers will do such products, before doing remote control keys, embedded in the keys color KEY is also using this approach. In many friends who do trade, these two-color is also called color-blocking silicone products, in some gifts is the most common, and the need is 2 sets of molds to produce a product, compared to a set of molds, which is much more difficult, production costs also increased a lot. But different products, in the production of more or less different.
4, how to judge the quality of custom silicone products?
It is these details that are the key to reflecting the quality. Custom Silicone products have burrs or phi peaks and other problems, in addition to the product itself is not well-rested, but also with the mold since the removal of the edge has a great relationship, so the mold is well done or not, directly affects the quality of silicone products. For some silicone product molds with high production capacity, we usually use P20 steel to make the molds, and the higher standard is 718S steel, which is mainly used for the production of more precise silicone parts. More than 90% of the molds made by OYIGIFTS are made of P20 steel, which has a high rating in the industry, no matter the cost or the quality.
What do I need to pay attention to when custom silicone products? Nowadays, the silicone products market is gradually becoming mature. There are more and more kinds of silicone products. It can be said that silicone products are widely used in every aspect of our lives. When you custom silicone products, you must choose a regular custom silicone products factory.
What are the advantages of custom silicone products?
Contemporary we can use more and more materials of household goods, a variety of steel, and wood supplies into the eyes, so now silicone material of household goods have what advantages? OYIGIFTS now takes you to spend 30 seconds to understand.
Firstly, The advantages of silicone
High-temperature resistance: Applicable temperature range of -40 to 230 degrees Celsius can be used in microwave ovens and ovens.
Easy to clean: silicone products can be cleaned by rinsing with water after use, and can also be cleaned in the dishwasher.
Long life: Silicone material is chemically stable, and the products made from it have a longer life than other materials.
Soft and comfortable: Thanks to the softness of silicone material, the cake mold products are comfortable to the touch, very flexible, and not deformed.
Variety of colors: We can mix different beautiful colors according to customers’ needs.
Environmentally friendly and non-toxic: No toxic or harmful substances are produced from the raw materials to the finished products.
Electrical insulation performance: Silicone rubber has a high resistivity, and its resistance value can remain stable in a wide range of temperatures and frequencies. At the same time, silicone has good resistance to high-voltage corona discharge and arc discharge, such as high-voltage insulators, high-voltage caps for TV sets, electrical parts, etc.
Low-temperature resistance: the lowest use temperature threshold of ordinary rubber is -20 degrees to -30 degrees, but silicone rubber still has good elasticity at -60 degrees to -70 degrees, some special formulations of silicone rubber can also withstand extremely low temperatures, such as low-temperature seals.
Second, the use of silicone
1, silicone products are indispensable components for making copiers, keyboards, electronic dictionaries, remote controls, toys, silicone keys, etc.
2、It can be used to make durable-shaped molding gaskets, encapsulation materials for electronic parts, and maintenance materials for automobile electronic parts.
3、It can be used to make electronic components, and molded high-point pressure edge sub.
4、It can be used to make conductive silica gel, medical silica gel, foam silica gel, mold-making silica gel, etc.
5、It can be used in the construction and repair of houses, sealing of high-speed kilometer joints, sealing of bridges, and other sealing projects.
6、It can be used for baby products, mother and baby products, baby bottles, and bottle protectors.
7、It can be used for kitchen products, kitchenware production, and related auxiliary kitchenware products.
8、Can be used for medical equipment accessories because silicone is colorless, tasteless, non-toxic, and other characteristics are widely used in the medical industry.